One of the easiest ways to corrupt a spring result is to confuse the testing machine's coordinate with the spring's movement from contact. A clear datum convention prevents that error.

Absolute machine position

The machine controller needs an absolute coordinate to control motion. STM-X labels this value Machine Z. It remains the unchanged machine coordinate in compression, extension and manual operation.

Machine Z contains fixture height, installed tooling and the current crosshead location. It does not, by itself, say how far the spring has been compressed or extended.

The preload datum

A preload establishes controlled contact and removes ambiguity from approach. At the first eligible confirmed preload point, the software stores the corresponding Machine Z value as the test datum. That accepted datum is immutable for the run.

Test displacement

Test displacement = |Machine Z − preload datum|

The magnitude is nonnegative. Compression or Extension remains the physical-direction label. This avoids depending on whether a particular machine axis counts upward or downward.

Why subtraction alone is not enough

Changing the sign, adding an arbitrary offset or relabelling Machine Z as displacement makes a screen look plausible while weakening the evidence. The raw coordinate and the derived displacement should both remain available with clear provenance.

What a report should preserve

  • The operating mode and physical direction
  • The accepted preload datum
  • The absolute coordinate and derived displacement convention
  • The force and position units
  • The points used for calculations and acceptance
Editorial note

This guide provides general engineering information. Apply the governing drawing, licensed standard, risk assessment and approved procedure for the actual test.